- 40,000 sq.ft.
- CNC fabrication facilities
- Dedicated powder coating
- Hydraulic bus bar working
- Semi automated pneumatic lines
- In house testing facilities.
- Over 170 people
Our Modular design and ISO 9001 – 2000 processes and systems help to offer delivery schedules that boast of being magical!
Corporate and Marketing Office at : 57/6, 19th Main Tank Bund Raod, NS Palya, BTM 2nd Stage, Bangalore - 560076
Mechanical Fabrication and Shell Assembly at: 348/1-2, Tank Bund Road, 6th Cross, 2nd Stage BTM Layout, Bilekhalli,Bangalore - 560076
Electrical Main Assembly at: 347/1A, , Tank Bund Road, 6th Cross, 2nd Stage BTM Layout, Bilekahalli, Bangalore - 560076
FABRICATION / ASSEMBLY SHOP
To make possible the most complicated fabrication requirements, we have in-house the following machines
| S.No |
Machine |
Specification |
Make |
Quantity |
| 1 |
CNC Turret Punch Press with Siemens PLC & Bosch Hydraulics |
20 Station
30 Ton
|
AMC |
1No |
| 2 |
NC Press Brake with segmented tooling |
80 Tons, 2500 mm X 4mm thick |
AMADA
Made in Japan |
1 No |
| 3 |
Hydraulic Shearing Machine |
2500 x3.15mm |
Trimans |
1 No |
| 4 |
Hydraulic Press Brake |
2500 x 4mm
(80 Ton) |
Trimans |
1 No |
| 5 |
Hydraulic Power Press with deep throat |
20 ton |
Unipress |
1 No |
| 6 |
Hydraulic Busbar Bending Machine |
200 x 12mm |
Unipunch |
2 Nos |
| 7 |
Hydraulic Busbar Punching Machine |
20 Tons & 80 Tons |
Arco Whitney |
2 Nos |
| 8 |
Hydraulic Busbar Shearing Machine |
20 ton |
Arco Whitney |
1 No |
| 9 |
Pneumatic Press |
8 ton |
Mercury Pneumatica |
1 No |
| |
Pneumatic Screwdrivers |
10mm & 20mm |
Elgi SP 1826 |
20 Nos |
| 11 |
Air Compressor |
1 no 250 Litres, 2 nos 750 Litres |
Elgi |
3 Nos |
| 12 |
Fly Press |
No.8-2, No.5-1 |
BD |
3 Nos |
| 13 |
Pillar drilling Machine |
½ inch, ¾ inch |
|
4 Nos |
| 14 |
Manual Bending Machine |
1250 x 2mm |
Cimotec |
1 No |
| 15 |
CO2 Welding MIG MAG |
|
|
2 Nos |
| 16 |
Stud welding machine |
|
|
1 no |
| 17 |
Welding Machine |
|
Strongarc |
3 Nos |
| 18 |
Power Hacksaw |
|
Jaswanth |
1 No |
| 19 |
Surface Grinding Machine |
450 x 150mm |
Jyothi |
1 No |
| 20 |
Portable Power tools for Drilling, Grinding & Sandering |
|
|
15 Nos |
| 21 |
Diesel Generator |
45 KVA , 82.5 KVA &
62.5 KVA |
Eng:Kirloskar
Alt:LG |
2 No |
Complex openings have been simplified and made much faster with the addition of special systems of tooling. Regular requirements of drilling machines, bench grinders, fly presses and Cimotec folding machines are neatly laid out in the shop floor to aid speedy processing.
More importantly, a good number of innovative fixtures, clamps and jigs are used at various steps of processing with a range of work-holders, which greatly contribute to the quality, reliability and cost of the switchboards.
WELDING
High-grade welding machines and jigs contribute to giving excellent finish to its products making Load Controls Switchboards very aesthetic. The welding facilities presently include MIG/CO2 welding, Stud welding machines and ARC welding machines.
COATING / PLATING OF PANELS
The state-of-the-art Powder Coating facility of our dedicated nearby vendor is closely monitored by our in-house quality engineers, keeping in mind the customers’ expectation of an excellent, durable and reliable Powder Coated finish.
The Powder Coating process is preceded by a 7 Tank pre-treatment of the metal under consideration, which will make the surface receptive to powder coating. The conversion of a ferrous metal surface to zinc phosphate is generally aimed at, to achieve maximum corrosion protection and adhesion.
Zinc plating / Electro galvanizing offers one of the best corrosion protections for steel. Bright zinc plating is generally done to improve the aesthetic appearance of the plating and the yellow passivation or golden passivation gives the maximum corrosion protection. For the interior hardware assemblies of switchgear panels, the plating also forms a good electrically conducting base, facilitating earthing.
ASSEMBLY LINE
Systematic assembly line, handled by our technicians and specialists guarantees quality products, along with personnel / operator safety.
Our technicians are well trained, so that utmost care is taken in assembling and wiring the switchgear’s controls. Our specialists have taken care to design each panel, keeping in mind site-requirements and flexibility to house the components in a compact manner, so as to have enough space inside the switchboards.
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